QINGDAO CUISHI PLASTIC MACHINERY CO., LTD
Igranulator
Umgangatho ophezulu wemveliso yeplastiki eshushu ipellet / umbhobho / cubeextruder umatshini izixhobo zeplastiki recycling
I-SJ series ye-screw extruder yomatshini weplastiki ngokukodwa isetyenziselwa ukukhupha i-PP, i-PE, i-PET, i-PVC, i-ABS, i-PS, i-PA ect material. Yamkela ibhokisi yegiya ekhethekileyo, kwaye ineempawu zengxolo ephantsi, ukubaleka okuzinzileyo, ukuthwala okuphezulu, ubomi benkonzo ende. .Ixhotyiswe ngezixhobo ezahlukeneyo zokungunda kunye nezixhobo ezincedisayo, inokuvelisa umbhobho weplastiki, iphepha, ibhodi, iigranules njalo njalo .Ineempawu zenkqubo elula, imveliso ephezulu, uxinzelelo oluzinzileyo lwe-extrusion, kunye neendleko eziphantsi.
Iprojekthi:DJ85 engatshatanga Screw umgca we-pelletizing | |
Imathiriyeli ekrwada & nefomula | Iifilimu ze-PE |
Imveliso yokugqibela | PE granules |
Umthamo wemveliso | 120-200kg/h , kuxhomekeke kwiimpawu zezinto. |
Ukuphakama okuphakathi | 1.14m |
Umgca we-pp pelletizing umatshini weplastiki wokuphinda usebenziseke umatshini wokulahla inkunkuma yeegranule zeplastiki
Iiparamitha (CSUthotho lweSigaba esiphindwe kabini seCompactor-Granulator):
Imodeli(inqanaba eliphindwe kabini) | CS85-100 | CS100-120 | CS130-150 | CS160-180 | CS180-200 |
Screw Diameter(mm) | 85 | 100 | 130 | 160 | 180 |
L/D | 25-42 | 25-42 | 25-33 | 25-33 | 25-33 |
Umthamo(kg/h) | 150-200 | 300-350 | 500 | 600-700 | 800-1000 |
Isicelo:
Ifilimu ye-PE, i-PP, i-Silk, i-Flakes (≤0.5mm), iingxowa, njl.
Qaphela, uchungechunge lwethu lwe-CS compactor granulator lunokuba yindlela yokutsala umtya, okanye indlela yokusika umsesane wamanzi ukuze ukhethe
Ine:
Ukuhambisa ibhanti(isixhobo sentsimbi) → ICompactor → I-extruder engundoqo(inkqubo yokucoca ivacuum) → Umjikijeli wesikrini osebenzisa amanzi → Umkhuseli ongaphantsi →
Umtshintshi wesikrini seHydraulic → Inkqubo yokusika ikhonkco lamanzi → Umatshini wokunkcenkceshela → Inkqubo yokuvuthela umoya → Ihopper yogcino → ulawulo lwekhabhathi
- Iinkcukacha zajikelele
1.1Indawo yomgangatho
Ulwakhiwo olusisiseko, umsebenzi womhlaba, umsebenzi wodonga kufuneka ugqitywe kakuhle nguMthengi ngokwamkela lo mgca wepelletizing.
Umthengi kufuneka abonelele ngecrane, iforklift okanye ezinye izixhobo zokuphakamisa, izinto zokuxhoma kunye nezixhobo.
Indawo: iza kuyilwa ngokoyilo lomgca.
1.2Ukunikezwa Amandla
Amandla afakiweyo:I-106KW (ukusetyenziswa kwamandla okusebenzayo kuya kuba malunga ne-70%)
Ukunikezwa Amandla:
Umbane wokubonelela: 3 * 380V + N + PE;
Ukunyamezela kwamandla ombane: + 10%/-5%;
Umbane wokulawula: 24VDC + 220VAC;
Ukuphindaphinda: 50Hz+-2%
Ucingo/iintambo:
-Iingcingo / iintambo ezisuka kumbane ukuya kulawulo lwekhabhinethi (zibonelelwa nguMthengi).
- Zonke iintambo zombane ukusuka kwikhabhinethi yolawulo ukuya kumatshini ngamnye (ubonelelwa nguMthengi).
1.3Ubonelelo ngamanzi
Ukusetyenziswa:0.6T/h (amanzi asetyenziswe ngokutsha)
Amanzi okupholisa:
Ngaphandle kweeminerali ezinyibilikisiweyo okanye ezimisiweyo njengephosphor, isulfure, intsimbi, njl.
Ubushushu bokungena T1: max.15℃
Ubushushu obuphumayo T2: T2=T1+5℃
Uxinzelelo lokungena, min: 2.5 imivalo
Ubunzima: 5-8ºdH;
I-Reflux: ngaphandle koxinzelelo
Umbhobho wamanzi:
Ukusuka kunikezelo lwamanzi ukuya kumatshini ngamnye (onikezelwe nguMthengi).
1.4Umoya oxinanisiweyo:0.6M3/min, 0.4~0.7Mpa
1.5Abasebenzi bokusebenza
2-3 Abantu
1.6Ioli yokuthambisa
Ifunyanwe kwimarike yendawo ngokwesindululo soMthengisi (ubonelelwa nguMthengi).
- Imigaqo yorhwebo
2. 1IMachine uluhlu & Ixabiso
Hayi. | Igama Lesixhobo | Umzekelo | Ubuninzi(iseti) |
1 | Ukuhambisa ibhanti |
| 1 |
2 | iCompactor |
| 1 |
3 | DJ85/33sI-ingle screw extruder | DJ85/33 | 1 |
4 | Uhlobo lwepleyiti yokutshintsha isikrini seHydraulic160 |
| 1 |
5 | Inkqubo yokusika iringi yamanzi |
| 1 |
6 | Umatshini wokukhupha amanzi kwiscreen esingcangcazelayo |
| 1 |
7 | Silo |
| 1 |
8 | Umbaneikhabhinethi |
| 1 |
2.2Immimiselo yokuhlawula
- 40% njengediphozithi nguT/T.
- 60% njengebhalansi nge-T / T ngaphambi kokunikezelwa kunye nasemva kokuhlolwa.
2.3Ixesha lokuzisa
Kwiintsuku zokusebenza ezingama-50 ukususela kumhla wokufumana idiphozithi.
2.4Ukupakisha
Ifilimu yeplastiki.
2.5Iwaranti
Iinyanga ezili-13 zezahlulo zoomatshini ukusuka kumhla wetyala lokulayishwa.Isiqinisekiso seenyanga ezintathu sezinto zombane ukuba umbane kwifektri yoMthengi awuzinzanga.
I-cuishi iya kuhlawulisa ixabiso lexabiso loMthengi lamacandelo asecaleni emva kokuba isixhobo siphume kwiwaranti kwaye ibonelele ngesikhokelo sobugcisa sexesha elide.
2.6Ukufakela kunye nokugunyaziswa
-Umthengi kufuneka alungiselele ukufakela xa isixhobo sifikile, njengombane, unikezelo lwamanzi, abasebenzi kunye neekhreyini, njl.
- i-cuishi iya kulungiselela isicelo se-visa yeenjineli, eziya kwifektri yoMthengi ngokugunyazisa umsebenzi.
-Umthengi kufuneka ahlawule amatikiti ohambo lokuya nokubuya kwiinjineli ukuba isicelo se-visa samkelwe, kunye neendleko eziveliswayo ezinje ngemithetho ye-visa, ukutya, indawo yokuhlala kunye nesibonelelo se-USD100 ngosuku kwinjineli nganye.
2.7Ukunyaniseka
- Iintsuku ezingama-60 ukusuka kumhla wocaphulo.
3.Iinkcukacha zobugcisa
3.1DI-J85 I-scruder yesikrufu esinye
5Inkqubo yokusika iringi yamanzi
iblade kunye nokufa, kunye noxinzelelo lwemela luhlengahlengiswa ngokuzenzekelayo qinisekisa amandla afanayo okusika imela. Qala inkqubo ngesitshixo esinye ukwenza ukusebenza kwenkqubo yonke ngakumbi luncedo; Umsiki wobuso othe tyaba Amandla okusika: 2.2kw Amandla epompo yamanzi: 2.2kw I-cutter lulawulo lwama-frequency nge-inverter | |
6 | Umatshini wokukhupha amanzi kwiscreen esingcangcazelayo |
Isikrini sokungcangcazela sokunkcenkceshela esikwinqanaba eliphambili elidityaniswe nokomiswa kwe-centrifugal ethe tyaba kunokufikelela ekusebenzeni okugqwesileyo kokumisa kunye nokusetyenziswa kwamandla aphantsi.I-cuishi ithatha idizayini evaliweyo kwaye ixhotyiswe ngesigqubuthelo esingenasandi, esinengxolo encinci kwaye isebenziseka ngakumbi.
Amandla emoto: 0.25kw*2. Iindawo ezidibana namanzi: SUS304. Hlanganisa iisefu: azifakwanga.Ifakwe kwaye ilungiswe ngezikrufu, ukwenzela ukuba kube lula ukubuyisela iisefu ezintsha kwixesha elizayo. Imithombo ijikelezwe ngerabha, ukuthintela umahluko omkhulu weamplitude obangelwa kukuguga kwentwasahlobo. Uyilo olukhethekileyo lokuthintela ukungcola okuncinci ukuwela kwimpompo yamanzi.
Amandla emoto: 3kw. Isantya sokujikeleza: 1460rpm Amalungu adibana namanzi kunye neegranule: SUS304. | |
7 | Silo |
Umthamo osebenzayo: 700LIzinto eziphathekayo zenxalenye ekudibaneni nezinto zensimbi engenasici | |
8 | Umbaneikhabhinethi |
Inkqubo yokulawula ithatha i-Siemenscontrol, kwaye ixhotyiswe ngescreen sokusebenza somgangatho weshishini (into yokhetho)
Ngokutsho kolandelelwano olucwangcisiweyo olucwangcisiweyo kunye neemfuno zenkqubo yokuphatha izinto, inkqubo ye-cuishi edibeneyo iqonda ukuqaliswa kweqhosha elilodwa, ngaloo ndlela igwema iimpazamo kwinkqubo yokuqalisa.
Ngoncedo lweyunithi elungiselelwe ngokukhethekileyo, inkqubo ye-cuishi inokuqonda ukuvala iqhosha elilodwa lemodyuli yenkqubo yonke ukuze ugweme umonakalo wezixhobo ezibangelwa ukusebenza okungalunganga ngexesha lokuvalwa kwencwadi.
I-cuishi ixhotyiswe ngomsebenzi wokumisa ungxamiseko, osetyenziswa njengengxakeko kwimingcipheko engaqinisekanga ngexesha lokusebenza komatshini, ukuvala yonke inkqubo ngokukhawuleza kwaye ngokukhawuleza ukuphepha iingozi zesibini kunye nokulimala.
Isixhobo sokukhusela ubomi Inkqubo ye-cuishi iqwalasela ngokupheleleyo imiba yokhuseleko lwezixhobo ngexesha lokusebenza.Isikhululo ngasinye sokusebenza kunye nesigxina senxalenye ejikelezayo sixhotyiswe ngokutshintshwa kokhuseleko lwe-elektroniki ukuqinisekisa ukhuseleko lwezixhobo ngexesha lokusebenza kwaye ugweme iingozi ezinokubakho ngexesha lokusebenza kwezixhobo zokubangela umonakalo kubaqhubi bomthengi.
Ngoncedo lwenkqubo yokulawula ukushisa okuchanekileyo kunye noyilo olujoliswe kuyo lwecandelo le-plasticizing process, inkqubo ye-cuishi inokuqinisekisa ukuthembeka kunye nokuzinza komgangatho wokugqibela we-pelleting.
Ngoncedo lomgaqo wolawulo lwemodyuli kunye nokuqonda ngokupheleleyo ukusebenza kwezixhobo ezahlukeneyo ezisetyenzisiweyo, inkqubo ye-cuishi inokuqinisekisa ukuba inkunkuma esetyenzisiweyo ifezekisa ubushushu obuphezulu kunye nemeko yokudibanisa kwigumbi lokudibanisa, kwaye inokuphepha izinto zokubuyiswa kweplastiki ekubeni zihlanganiswe. .Ukushisa ngokugqithiseleyo okanye ukuthotywa kwendawo yokugcina impahla. Umnxibelelanisi: Schneider Udluliselo: CHNT Ukutshintsha ngokubanzi: CHNT Umqhekezi wesekethe: CHNT Qaphela: Umthengi kufuneka anikeze ucingo oluvela kwikhabhinethi yolawulo kumatshini ngamnye.
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3.2Inxalenye eSpares: FOC
Mechanical inxalenye
No | Igama | Iyunithi | Qty |
1 | Intsimbi yokusika eshushu | amaqhekeza | 2 |
2 | isixhobo sokususa isikrufu | iseti | 1 |
3 | Iiglavu zeAsbestos | isibini | 1 |
4 | Input and output shaft oil seal | iseti | 1 |
5 | Vacuum O-ring | amaqhekeza | 2 |
Amalungu ombane
No | Igama | Iyunithi | Qty |
1 | Umnxibelelanisi we-AC | amaqhekeza | 1 |
2 | Iqhosha | amaqhekeza | 2 |
3 | Itheyibhile yobushushu | amaqhekeza | 1 |
4 | Thermocouple | amaqhekeza | 2 |
4.Ukuhlolwa phambi kokuhanjiswa
Umthengisi unoxanduva lokucwangcisa uvavanyo oluqhutywayo phambi kokunikezelwa.